Flat-screen printing machines are vital to modern manufacturers. They provide the precision and variety needed for flat surfaces. These machines cut metal and plastic to make various products. They include auto spare parts, electronics, metal signs, and glass panels. Selecting the right machine would increase efficiency and guarantee the product’s high quality. This article compares six flat-screen printing machines side by side. It will help you find the right solution for your company. Knowing this set’s contents and best uses will help you. It will help you invest wisely in your production goals.
Essential factors to consider when selecting flat screen printing equipment.
When evaluating flat-screen printing machines, consider several critical factors. They are vital to selecting the right equipment for your production line.
Print Size
The print size a machine can accept is also vital. It helps to find the best machine for a task. Machines that make small prints are ideal for compact products, like stationery and small industrial items. More oversized prints require large prints for signs and panels or a large industrial part. Before choosing the right machine, consider your product’s average size.
Speed and Efficiency
The fourth factor is the rate of production. It is the number of items produced per hour or cycles per minute. Large-scale production activities require high-speed machines due to the short turnaround periods. Lower-cost, slower machines may suffice for small businesses or new market entrants.
Tingkat Otomasi
Flat-screen printing machines come in three primary automation levels:
- Manual: Best for small-scale production or companies with limited funds.
- Semi-Automatic: It is cost-effective for mid-range production. It is not too expensive.
- Fully Automatic: Great for large-scale production, reducing hiring costs and the standard deviation.
Precision
Industrial printing often requires high precision, particularly for intricate designs or technical applications. Machines with features like servo-driven systems are very accurate. So are advanced X/Y/R positioning tables.
Material Compatibility
Flat-screen printing machines can print on various materials. These include glass, plastic, metal, and powder-coated surfaces. Choose a machine that matches the substrates used in your production.
Additional Features
Modern machines often have innovative features. They include UV curing systems, vacuum tables, and rotary indexing systems. They also include PLC-controlled, programmable settings. These enhancements improve efficiency and expand your production capabilities.
Product Overview and Comparison
This is a detailed look at six top flat-screen printers. It highlights their unique features and best uses.
Pneumatic Flat Screen Printing Machine (AP-2030V/T)
Mesin sablon datar pneumatik AP adalah mesin tipe ecomonic dengan papan PCB yang dikontrol dan digerakkan oleh pneumatik, dalam pengoperasian yang cepat, stabil, dan mudah. Printer layar tempat tidur datar ini memiliki ukuran cetak 200x270mm, 200x400mm dan 300x400mm, banyak digunakan dalam pencetakan barang datar ukuran kecil. Meja kerja dapat berupa meja vakum dan meja T-slot untuk produk datar yang berbeda.
- Key Features: Pneumatic control, vertical screen frame lift, X/Y/R positioning table for accurate alignment.
- Ideal For: Automotive parts, injection-molded components, display boxes, CDs/DVDs.
- Print Size: 200x270mm or 200x400mm.
- Speed: Up to 1,200 pcs/hour.
This machine is perfect for small, low-cost production. It is precise, too. Its pneumatic control system simplifies operation while maintaining reliability and accuracy.
Electric Automatic Flatbed Screen Printing Machine (AP series)
Mesin sablon datar listrik seri AP memiliki fitur motor AC yang digerakkan oleh gerakan kiri / kanan dan atas / bawah. Merek PLC yang dikontrol dengan layar sentuh membuat mesin dapat diprogram. Penggerak listrik adalah kinerja kerja yang lebih stabil daripada mesin tipe pneumatik. Bergantung pada ukuran area cetak, printer layar datar standar yang digerakkan oleh listrik memiliki ukuran 300x500mm, 400x600mm, 500x700mm, 600x900mm, dan 700x1200mm. Dan kita bisa membuat ukuran cetakan yang lebih besar lagi. Meja kerja dapat berupa meja vakum dan meja T-slot untuk bagian cetakan yang berbeda. Mesin seri akurat ini banyak digunakan dalam pencetakan produk industri. Seperti kertas transfer / pencetakan stiker, sakelar membran, dasbor mobil, dll.
- Key Features: An electric motor-driven system and PLC control support multiple print sizes.
- Ideal for graphic panels, signage, and membrane switches.
- Print Size: 300 x 500 mm to 700 x 1,200 mm.
- Speed: Up to 1,200 cycles per hour.
This machine is for mid- to large-scale production. It excels in flexibility and efficiency. The electric operation ensures consistent performance. Its compatibility with larger print formats makes it suitable for many applications. This product is a semi-automatic flatbed screen printing machine with a rotary table (AP-360F-400).
Semi-Automatic Flatbed Screen Printing Machine with Rotary Table (AP-360F-400)
AP-360F-400 adalah mesin sablon datar semi otomatis dengan meja putar. Merek PLC dikontrol dengan penggerak pneumatik, ukuran cetak maksimal 100x150mm, 4 stasiun kerja. Jenis printer layar datar ini bagus untuk sablon datar bagian kecil, mudah memuat dan membongkar bagian saat mencetak. Mesin meja putar kami dapat memiliki ukuran meja putar yang berbeda tergantung pada kebutuhan yang berbeda, seperti 6 stasiun, 8 stasiun. Dan meja kerja bisa dengan dan tanpa vakum.
- Key Features: A multi-tasking rotary table with a four-pallet capacity. It is a single-block concept and mini-load system with automatic controls.
- Ideal For: Flat, small articles like a glass panel, office goods like papers and envelopes, and small industrial components.
- Print Size: 100 x 150 mm.
- Speed: Up to 1,600 pcs/hour.
This machine’s compact design and rotary table house all its parts in one body. It is helpful for startups and small-scale industries. The higher speed over a fully manual one is a plus for productivity without paying much more.
Servo Driven Flat Screen Printing Machine (AP-3040S)
Mesin sablon datar AP-3040S ini adalah gerakan servo yang digerakkan ke kiri / kanan dan atas / bawah, dengan ukuran cetak maksimal 300x400mm, dikendalikan oleh merek PLC dan layar sentuh. Kondisi kerja yang presisi tinggi dan cukup stabil, printer layar datar servo jenis ini adalah mesin standar tinggi untuk pencetakan bagian yang akurat seperti suku cadang elektronik, suku cadang otomotif, suku cadang medis, dll. Kami juga dapat memiliki ukuran cetak yang berbeda untuk mesin yang digerakkan servo ini seperti 300x500mm, 400x600mm, 500x700mm, dll. Dan mesin tipe custom made lainnya juga bisa tersedia.
- Key Features: A servo motor drives a vacuum or air pressure system. It holds the X/Y/R table at any position.
- Ideal for: printers, televisions, communication, electrical, and toys.
- Print Size: 300 x 400 mm.
- Speed: Up to 1,200 cycles per hour.
This turnkey, servo-driven machine has unmatched accuracy. It is vital in electronics and medical manufacturing, where precision is critical.
Three Color Automatic Flat Screen Printing Line (AP-600-3C)
AP-600-3C adalah mesin sablon datar UV otomatis. Mesin ini terintegrasi dengan sistem pencetakan penuh: bagian pemuatan otomatis, cetak layar, pengawetan UV, dan bagian pembongkaran otomatis. Garis sablon otomatis datar ini dengan ukuran cetak 120x180mm. Sangat cocok untuk pencetakan suku cadang industri ukuran kecil. Dilengkapi dengan merek servo yang digerakkan dan dikontrol PLC untuk membuat mesin ini memiliki toleransi pencetakan yang akurat. Mesin ini banyak digunakan dalam pencetakan produk dengan akurasi tinggi. Seperti panel logam yang dicap, bahan yang dilapisi bubuk, bagian cetakan injeksi, dan masih banyak lagi.
- Key Features: 3-color printing, UV curing system, auto feeding, and auto offloading.
- Ideal For: CARBON STEEL FOILS, aluminum sheets, anodized aluminum, stamped metal plates, lacquer-coated acrylic and plexiglass, powder-coated aluminum, and other injection-molded plastics.
- Print Size: 120x180mm.
- Speed: 800–1,000 cycles per hour.
This machine is suitable for multicolored designs. It quickly avoids complex print processes while providing clear, bright images.
Rotary 3 Color Automatic Flat UV Screen Printing Machine (AP-F324)
AP-F324 adalah mesin sablon otomatis 3 warna. Mesin sablon datar otomatis ini memiliki meja kerja yang dapat diputar. Mesin ini terintegrasi dengan proses pencetakan penuh. Termasuk konveyor umpan otomatis, perangkat deionisasi, sablon, UV curing, dan konveyor umpan otomatis. Ukuran cetakan adalah 110x90mm. Memiliki sistem putar SANKYO dan motor merek. Printer layar datar otomatis ini banyak digunakan dalam pencetakan bagian ukuran kecil. Seperti panel kaca, kotak rias cetak, penggaris alat tulis, pena datar, lembaran kaca kecil, dll.
- Key Features: Rotary indexing system, UV curing, high-speed output processes.
- Ideal For: Moving into Pack One: Glazing – glass panels, stationery, flat pens, and tiny glass sheets.
- Print Size: 110 x 90 mm.
- Speed: Up to 45 pcs/min.
The AP-F324 model has rotary indexing and UV curing systems. It suits high-volume manufacturing industries. Its print size is ideal for delicate, intricate designs. It is also relatively fast.
Comprehensive Comparison Table
| Model | Ukuran Cetak Maks | Kecepatan | Tingkat Otomasi | Best Applications | Fitur Utama |
|---|---|---|---|---|---|
| AP-2030V/T | 200x400mm | 1,200 pcs/hour | Manual | Automotive parts, injection-molded items | Pneumatic control, X/Y/R table |
| AP Series | 700x1200mm | 1,200 cycles/hour | Fully Automatic | Signage, graphic panels | Electric operation, PLC control |
| AP-360F-400 | 100x150mm | 1,600 pcs/hour | Semi-Automatic | Stationery, glass panels | Rotary table, compact design |
| AP-3040S | 300x400mm | 1,200 cycles/hour | Semi-Automatic | Electronic parts, medical equipment | Servo-driven, vacuum table |
| AP-600-3C | 120x180mm | 1,000 cycles/hour | Fully Automatic | Metal panels, powder-coated materials | 3-color printing, UV curing |
| AP-F324 | 110x90mm | 45 pcs / menit | Fully Automatic | Small glass sheets, stationery | Rotary system, UV curing |
How to select the best flat-screen printing machines
For Startups:
The AP-360F-400 and AP-2030V/T are low-cost, low-impact models. They are perfect for new companies. Such solutions offer guaranteed product performance at a somewhat lower cost.
For Industrial Printing:
The AP-3040S or AP-600-3C will likely benefit consumers. They are accurate, fast machines that can cut various materials. So, mid- to large-scale production industries will want them.
For High-Precision Needs:
The AP-F324 and AP-600-3C are for small, complex designs. They are for electronics and medical use, requiring precise manufacturing.
Kesimpulan
Choosing the right flat-screen printer is key to its output quality. A reader can, thus, make the best decision. They can compare the machines profiled in this guide.
Check the specs further. Find the best fit for your needs at AutoPrint Machine. Please feel free to contact us immediately for professional consultation or recommendation.